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Use a metal blade of about 60-100 teeth for non-ferrous metals. Ferrous metals would require a 30-80 teeth metal blade. For example, you should consider using ten teeth per inch saw blade for sheet metals less than 1/6 inch thick. For materials up to 1/8-inch thickness, a 12-tooth-per-inch saw blade is perfect.
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Pilot Hole Sizes for Steel Sheet Metal . ANSI Hardware Design and Application Guide ISO Metric Hardware Engineering and Design Data Fastener and Screw / Bolt Design, Formula & Calculations. Approximate Pilot Hole Sizes for Type A .
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